TRANSMISSION REMOVAL/INSTALLATION [Y16M-D]

BHE051101025W07

1. Remove the engine cover.

(See ENGINE COVER REMOVAL/INSTALLATION.)

2. Remove the battery cover.

3. Disconnect the negative battery cable.

4. Drain the transmission oil.

(See TRANSMISSION OIL REPLACEMENT [Y16M-D].)

5. Remove in the order indicated in the table.

6. Install in the reverse order of removal.

7. Add transmission oil.

(See TRANSMISSION OIL REPLACEMENT [Y16M-D].)

8. Perform the 'INSPECTION AFTER TRANSMISSION INSTALLATION', and verify that there is no malfunction.

(See INSPECTION AFTER TRANSMISSION INSTALLATION [Y16M-D].)

.

1
Shift lever knob
2
Upper panel
3
Shift insulator component (outer)
4
Shift insulator component (inner)
5
Shift lever component
6
Front tunnel member
7
Rear tunnel member
8
Heated oxygen sensor connector
9
Heated oxygen sensor connector bracket
10
Catalytic converter, middle pipe, main silencer
11
Exhaust manifold stay
12
Heat insulator
13
Starter
14
Clutch release cylinder
15
Power plant frame
16
Propeller shaft
17
Back-up light switch connector
18
Neutral switch connector
19
Wire
20
Transmission installation bolt
21
Transmission
22
Stopper
23
Bolt
24
Dynamic damper

Power Plant Frame Removal Note

1. Support the transmission using a transmission jack.

2. Remove the power plant frame.

Propeller Shaft Removal Note

1. Install the SST to the main shaft.

2. Insert a slab of wood behind the rear differential, and remove the propeller shaft.

Transmission Removal Note

Warning
• Remove the transmission carefully, holding it steady. If the transmission falls it could be damaged or cause injury.
Caution
• To prevent part interference in the engine compartment, position the installation part of the exhaust manifold stay of the front pipe on the transverse member to control the inclination of the transmission under its own weight.

1. Support the transmission securely using a transmission jack.

2. Remove the transmission installation bolt.

3. Remove the transmission.

Transmission Installation Note

1. Shift to any gear position.

2. Install the SST to the main shaft.

Warning
• Remove the transmission carefully, holding it steady. If the transmission falls it could be damaged or cause injury.

3. Place the transmission on the transmission jack and raise it.

Note
• Slowly rotate the SST to engage the clutch with the main drive gear spline, and install the transmission.

4. Install the transmission.

5. Tighten the transmission installation bolt.

Bolt length
A: 55 mm {2.1 in}
B: 90 mm {3.5 in}
Tightening torque
37-52 N·m {3.8-5.3 kgf·m, 28-38 ft·lbf}

Power Plant Frame Installation Note

1. Support the transmission using a transmission jack.

2. Install the power plant frame.

3. Temporarily tighten the nuts in the order shown in the figure.

4. Tighten nut 1 until the power plant frame is seated in the rear differential.

5. Install the heat insulator, exhaust manifold stay, exhaust pipe, silencer and front tunnel member.

6. Raise the front end of the power plant frame (transmission side) with the transmission jack and adjust dimension A to the standard (lower end of power plant frame-lower end of the front tunnel member) as shown in the figure.

Standard dimension A
48.4-56.4 mm {1.91-2.22 in}
Note
• When raising power plant frame without a transmission jack, use bolts with a thread length of 55 mm {2.16 in} or more (M12 x 1.25). Tighten bolts from the underside of the front tunnel member as shown in the figure and raise power plant frame.
• When using bolts, the undersurface of the power plant frame could be damaged. Wrap tape to the undersurface of the frame to prevent damage.

7. Tighten the nuts and bolts on the rear differential side in the order shown in the figure.

N·m {kgf·m, ft·lbf}

Bolt, nut number

Tightening torque

1, 2

126.0-154.0

{12.9-15.7, 93.0-113}

3

74.5-93.2

{7.60-9.50, 55.0-68.7}

8. Tighten the nuts on the rear differential side in the order shown in the figure.

Tightening torque
126.0-154.0 N·m
{12.9-15.7 kgf·m, 93.0-113 ft·lbf}

9. Verify again that dimension A is within the specification.

• If it is not within the specification, adjust dimension A again.

Shift Lever Component Installation Note

1. Apply grease to the areas of the shift lever component as shown in the figure.