19
|
EXHAUST SMOKE
|
---|---|
DESCRIPTION |
Blue, black, or white smoke from the exhaust system
|
POSSIBLE CAUSE |
Blue smoke (Burning oil):
• Engine internal oil leakage (Oil seal, side seal, apex seal etc.)
White smoke (Water in combustion):
• Cooling system malfunction (coolant loss)
• Engine internal coolant leakage
Black smoke (Rich fuel mixture):
• Air cleaner restriction
• Intake-air system is collapsed or restricted.
• Excessive fuel pressure
• Improper engine compression
• Injector fuel leakage
• Ignition system malfunction
|
Diagnostic procedure
STEP
|
INSPECTION
|
RESULTS
|
ACTION
|
---|---|---|---|
1
|
What color is the smoke coming from the exhaust system?
|
Blue
|
Burning oil is indicated.
Go to the next step.
|
White
|
Water in combustion is indicated.
Go to Step 3.
|
||
Black
|
Rich fuel mixture is indicated.
Go to Step 4.
|
||
2
|
Perform the metering oil pump control inspection.
Does the metering oil pump control properly?
|
Yes
|
Overhaul the engine and repair or replace the malfunctioning part.
|
No
|
Repair or replace the malfunctioning parts, according to the metering oil pump control inspection results.
|
||
3
|
Does the cooling system hold pressure?
|
Yes
|
Inspect for the following:
• Gasket leakage
• Intake manifold gasket leakage
• Cracked or porous rotor housing
If other drivability symptoms are present, return to the the diagnostic index to service any additional symptoms.
|
No
|
Inspect for cause.
|
||
4
|
Inspect for the following:
• Air cleaner restriction
• Collapsed or restricted intake-air system
Are all the items normal?
|
Yes
|
Go to the next step.
|
No
|
Service if necessary.
Repeat Step 4.
|
||
5
|
Connect the WDS or equivalent to the DLC-2.
Retrieve any continuous memory, KOEO and KOER DTCs.
Are there any DTCs displayed?
|
Yes
|
DTC is displayed:
Go to the applicable DTC inspection.
(See DTC TABLE.)
|
No
|
No DTC is displayed:
Go to the next step.
|
||
6
|
Install the fuel pressure gauge to the fuel line quick release connector.
Start the engine and run it at idle.
Measure the fuel line pressure at idle.
Is the fuel line pressure correct at idle?
|
Yes
|
Go to the next step.
|
No
|
Zero or low:
Inspect for clogged fuel line.
If normal, replace the fuel pump unit.
High:
Replace the fuel pump unit.
|
||
7
|
Inspect the engine compression.
(See COMPRESSION INSPECTION.)
Is it normal?
|
Yes
|
Visually inspect for the exhaust system part.
|
No
|
Go to the next step.
|
||
8
|
Perform the metering oil pump control inspection.
Does the metering oil pump control operate properly?
|
Yes
|
Go to the next step.
|
No
|
Repair or replace the malfunctioning part according to the inspection results.
After that overhaul or replace the engine.
(See Engine Workshop Manual.)
|
||
9
|
Check the engine oil condition.
Is the engine oil low viscosity and/or is there a gasoline odor?
|
Yes
|
Replace the engine oil.
Inspect the ECT sensor and the related wiring harnesses.
After that overhaul or replace the engine.
(See Engine Workshop Manual.)
|
No
|
Go to the next step.
|
||
10
|
Inspect the oil pressure.
(See OIL PRESSURE INSPECTION.)
Is the oil pressure within the specification?
|
Yes
|
Go to the next step.
|
No
|
Repair or replace the malfunctioning part according to the inspection results.
After that overhaul or replace the engine.
(See Engine Workshop Manual.)
|
||
11
|
Check the oil pipe between the metering oil pipe and the metering oil nozzle.
Is there any air and/or clogging in the oil pipe?
|
Yes
|
Inspect and repair for leakage and/or clogging in the oil passage at engine.
After that overhaul or replace the engine.
(See Engine Workshop Manual.)
|
No
|
Overhaul or replace the engine.
(See Engine Workshop Manual.)
|
||
12
|
Is a strong blue spark visible at each disconnected high-tension lead while cranking the engine?
|
Yes
|
Inspect the spark plugs and the eccentric shaft position sensor.
|
No
|
Inspect the following:
• High-tension leads
• Ignition coil and connector
• Engine compression
|
||
13
|
Verify test results.
• If normal, return to the diagnostic index to service any additional symptoms.
• If the malfunction remains, inspect the related Service Information and perform the repair or diagnosis.
|